Park Lane Plaza, Leeds

VitraDual Aluminium Panels Deliver a High‑Performance Timber‑Effect Replacement

Project Details:

Location:

Leeds

Fixing Type:

Interlocking Panels

Total:

1500M2

Products:

Sector:

Residential: high-rise

Colours:

Woodcreate Teak and Smoke Silver

Installer:

Everlast Rail

Park Lane Plaza is a multi‑storey residential development in Leeds requiring a robust, non‑combustible façade upgrade. As part of a wider refurbishment, the client sought a modern façade solution that could replicate the warmth of the original timber balcony panels while providing long‑term durability and enhanced fire performance across all elevations.

The existing building incorporated timber panels on the balcony façades. To modernise the exterior and meet current safety standards, the client required:

  • A visually accurate replacement for the original timber aesthetic
  • Full compliance with non‑combustible façade requirements
  • An exterior material capable of withstanding exposure on high‑level elevations
  • A unified façade design combining both interlocking planks and cassette panels

A total of 1,500m² of VitraDual was specified for the project. To recreate the natural appearance of the former timber elements, VitraDual was precision‑fabricated into interlocking planks in Woodcreate Teak. These planks offer a clean, secret‑fix profile - achieved through a concealed fixing method where each plank locks over the one below - ensuring a smooth, consistent aesthetic without visible fixings or oil‑canning. Lightweight yet rigid, the planks provide excellent long‑term durability with minimal maintenance.

For the upper levels and external elevations, VitraDual cassette panels in Smoke Silver Metallic were installed. These A1 non‑combustible aluminium panels deliver exceptional flatness, impact resistance and weather protection. Their PVDF Kynar 500 / FEVE coatings provide superior resistance to pollutants and colour fade, making them ideal for elevated, exposed façade areas.

The fully specified VitraDual façade system delivers key safety and performance attributes, including:

  • A1 non‑combustible fire rating to BS EN 13501‑1
  • CWCT testing, including wind‑load and impact performance
  • BBA accreditation supporting reliability and regulatory confidence
  • Ongoing site visits, ensuring correct installation and full system warranty compliance

 

These measures ensured the refurbished façade not only met but exceeded the project’s technical and regulatory requirements.

The façade installation was completed by Everlast Rail, the project’s main contractor. Their expertise was critical in successfully delivering both the cassette system and the more complex vertical installation of the interlocking planks - an application not previously carried out in this configuration.

Toby Green, Façade Consultant at Valcan and a key contributor throughout the project, commented:

“Everlast Rail delivered outstanding workmanship on the installation of the VitraDual panels - particularly the interlocking planks, which hadn’t been installed in a vertical configuration before. Their precision and expertise were impressive.”

The refurbishment at Park Lane Plaza achieves a balance of aesthetic authenticity and modern performance. The timber‑effect planks restore the character of the original design, while the Smoke Silver cassette panels provide a contemporary, resilient finish to the upper storeys. The completed façade is durable, and fully non‑combustible - meeting both the design vision and stringent safety requirements.

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